{"id":12340,"date":"2026-10-21T09:54:16","date_gmt":"2026-10-21T07:54:16","guid":{"rendered":"https:\/\/lclasers.com\/?p=12340"},"modified":"2026-10-21T09:56:24","modified_gmt":"2026-10-21T07:56:24","slug":"laser-welding-thickness","status":"publish","type":"post","link":"https:\/\/lclasers.com\/en\/2026\/10\/21\/laser-welding-thickness\/","title":{"rendered":"How thick can a laser welder weld?"},"content":{"rendered":"<p style=\"background:#E8F7DD;border-left:4px solid #1E753F;padding:10px 14px;margin:0 0 24px;\"><strong>Short answer:<\/strong> a handheld laser welder of 800 to 1500 W welds 3 to 6 mm of steel in a single pass, depending on power. It performs best on thin and medium sheet (0.5\u20134 mm).<\/p>\n<div style=\"display:flex;flex-wrap:wrap;gap:24px;align-items:center;margin:0 0 24px;\">\n<div style=\"flex:1 1 320px;min-width:0;\">\n<h2 style=\"margin-top:0;\">Thickness by power<\/h2>\n<p>Look at two figures on the data sheet: the <strong>maximum penetration<\/strong>, the limit in a single pass, and the <strong>thickness at 100% duty cycle<\/strong>, what it welds continuously. The second is the figure that matters for production.<\/p>\n<\/div>\n<div style=\"flex:0 1 300px;min-width:0;margin:0 auto;\"><img decoding=\"async\" width=\"768\" height=\"512\" class=\"wp-image-12328\" src=\"https:\/\/lclasers.com\/wp-content\/uploads\/LC-Lasers-180-768x512.jpg\" alt=\"LC-WELD NEO 4.0 and LC-WELD PRO laser welding machines\" loading=\"lazy\" style=\"width:100%;height:auto;border-radius:8px;display:block;\" srcset=\"https:\/\/lclasers.com\/wp-content\/uploads\/LC-Lasers-180-768x512.jpg 768w, https:\/\/lclasers.com\/wp-content\/uploads\/LC-Lasers-180-300x200.jpg 300w, https:\/\/lclasers.com\/wp-content\/uploads\/LC-Lasers-180-1024x683.jpg 1024w, https:\/\/lclasers.com\/wp-content\/uploads\/LC-Lasers-180-1536x1025.jpg 1536w, https:\/\/lclasers.com\/wp-content\/uploads\/LC-Lasers-180-2048x1366.jpg 2048w, https:\/\/lclasers.com\/wp-content\/uploads\/LC-Lasers-180-112x75.jpg 112w, https:\/\/lclasers.com\/wp-content\/uploads\/LC-Lasers-180-480x320.jpg 480w, https:\/\/lclasers.com\/wp-content\/uploads\/LC-Lasers-180-219x146.jpg 219w, https:\/\/lclasers.com\/wp-content\/uploads\/LC-Lasers-180-50x33.jpg 50w\" sizes=\"auto, (max-width:767px) 480px, (max-width:768px) 100vw, 768px\" \/><\/div>\n<\/div>\n<div style=\"overflow-x:auto;margin:0 0 28px;\">\n<table style=\"width:100%;border-collapse:collapse;font-size:14px;\">\n<thead>\n<tr>\n<th style=\"background:#1E753F;color:#fff;padding:6px 8px;text-align:left;\">Model<\/th>\n<th style=\"background:#1E753F;color:#fff;padding:6px 8px;text-align:left;\">Power<\/th>\n<th style=\"background:#1E753F;color:#fff;padding:6px 8px;text-align:left;\">Maximum<\/th>\n<th style=\"background:#1E753F;color:#fff;padding:6px 8px;text-align:left;\">Continuous<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"padding:6px 8px;border-bottom:1px solid #ddd;\"><a href=\"https:\/\/lclasers.com\/en\/machine-laser-welding\/\">LC-WELD NEO 3.0<\/a><\/td>\n<td style=\"padding:6px 8px;border-bottom:1px solid #ddd;\">800 W<\/td>\n<td style=\"padding:6px 8px;border-bottom:1px solid #ddd;\">3 mm<\/td>\n<td style=\"padding:6px 8px;border-bottom:1px solid #ddd;\">2 mm<\/td>\n<\/tr>\n<tr>\n<td style=\"padding:6px 8px;border-bottom:1px solid #ddd;\">LC-WELD NEO 4.0<\/td>\n<td style=\"padding:6px 8px;border-bottom:1px solid #ddd;\">1200 W<\/td>\n<td style=\"padding:6px 8px;border-bottom:1px solid #ddd;\">4 mm<\/td>\n<td style=\"padding:6px 8px;border-bottom:1px solid #ddd;\">3 mm<\/td>\n<\/tr>\n<tr>\n<td style=\"padding:6px 8px;border-bottom:1px solid #ddd;\">LC-WELD NEO 5.0<\/td>\n<td style=\"padding:6px 8px;border-bottom:1px solid #ddd;\">1500 W<\/td>\n<td style=\"padding:6px 8px;border-bottom:1px solid #ddd;\">5 mm<\/td>\n<td style=\"padding:6px 8px;border-bottom:1px solid #ddd;\">4 mm<\/td>\n<\/tr>\n<tr>\n<td style=\"padding:6px 8px;border-bottom:1px solid #ddd;\">LC-WELD SMART<\/td>\n<td style=\"padding:6px 8px;border-bottom:1px solid #ddd;\">1500 W<\/td>\n<td style=\"padding:6px 8px;border-bottom:1px solid #ddd;\">5 mm<\/td>\n<td style=\"padding:6px 8px;border-bottom:1px solid #ddd;\">4 mm<\/td>\n<\/tr>\n<tr>\n<td style=\"padding:6px 8px;border-bottom:1px solid #ddd;\">LC-WELD PRO<\/td>\n<td style=\"padding:6px 8px;border-bottom:1px solid #ddd;\">1500 W<\/td>\n<td style=\"padding:6px 8px;border-bottom:1px solid #ddd;\">6 mm<\/td>\n<td style=\"padding:6px 8px;border-bottom:1px solid #ddd;\">5 mm<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<div style=\"display:flex;flex-wrap:wrap;gap:24px;align-items:center;margin:0 0 24px;\">\n<div style=\"flex:0 1 300px;min-width:0;margin:0 auto;\"><img decoding=\"async\" width=\"768\" height=\"512\" class=\"wp-image-12326\" src=\"https:\/\/lclasers.com\/wp-content\/uploads\/LC-Lasers-138-768x512.jpg\" alt=\"Laser weld seam on a steel corner\" loading=\"lazy\" style=\"width:100%;height:auto;border-radius:8px;display:block;\" srcset=\"https:\/\/lclasers.com\/wp-content\/uploads\/LC-Lasers-138-768x512.jpg 768w, https:\/\/lclasers.com\/wp-content\/uploads\/LC-Lasers-138-300x200.jpg 300w, https:\/\/lclasers.com\/wp-content\/uploads\/LC-Lasers-138-1024x683.jpg 1024w, https:\/\/lclasers.com\/wp-content\/uploads\/LC-Lasers-138-1536x1025.jpg 1536w, https:\/\/lclasers.com\/wp-content\/uploads\/LC-Lasers-138-2048x1366.jpg 2048w, https:\/\/lclasers.com\/wp-content\/uploads\/LC-Lasers-138-112x75.jpg 112w, https:\/\/lclasers.com\/wp-content\/uploads\/LC-Lasers-138-480x320.jpg 480w, https:\/\/lclasers.com\/wp-content\/uploads\/LC-Lasers-138-219x146.jpg 219w, https:\/\/lclasers.com\/wp-content\/uploads\/LC-Lasers-138-50x33.jpg 50w\" sizes=\"auto, (max-width:767px) 480px, (max-width:768px) 100vw, 768px\" \/><\/div>\n<div style=\"flex:1 1 320px;min-width:0;\">\n<h2 style=\"margin-top:0;\">What else affects thickness?<\/h2>\n<ul>\n<li><strong>Material:<\/strong> stainless and carbon steel are the reference. Aluminium reflects more and dissipates heat, so it penetrates less at the same power.<\/li>\n<li><strong>Joint type:<\/strong> a butt joint uses the full thickness; a lap joint, less.<\/li>\n<li><strong>Preparation:<\/strong> rust or grease absorb energy and cause porosity. The LC-GUN V4.4 torch can also clean the joint before welding.<\/li>\n<li><strong>Speed and filler wire:<\/strong> moving slower increases penetration; the wire fills joints with gaps or bevels.<\/li>\n<\/ul>\n<\/div>\n<\/div>\n<div style=\"display:flex;flex-wrap:wrap;gap:24px;align-items:center;margin:0 0 24px;\">\n<div style=\"flex:1 1 320px;min-width:0;\">\n<h2 style=\"margin-top:0;\">What about more than 6 mm?<\/h2>\n<p>It can be done by bevelling and welding in several passes, but if your usual work is heavy plate fabrication, a handheld laser is not the main tool.<\/p>\n<p>Where it makes the difference is thin and medium sheet: it welds much faster than TIG, without distortion and without rework. It also welds sheet under 1 mm without burning through.<\/p>\n<\/div>\n<div style=\"flex:0 1 300px;min-width:0;margin:0 auto;\"><img decoding=\"async\" width=\"768\" height=\"512\" class=\"wp-image-12324\" src=\"https:\/\/lclasers.com\/wp-content\/uploads\/LC-Lasers-97-768x512.jpg\" alt=\"Laser welding with filler wire on stainless steel sheet\" loading=\"lazy\" style=\"width:100%;height:auto;border-radius:8px;display:block;\" srcset=\"https:\/\/lclasers.com\/wp-content\/uploads\/LC-Lasers-97-768x512.jpg 768w, https:\/\/lclasers.com\/wp-content\/uploads\/LC-Lasers-97-300x200.jpg 300w, https:\/\/lclasers.com\/wp-content\/uploads\/LC-Lasers-97-1024x683.jpg 1024w, https:\/\/lclasers.com\/wp-content\/uploads\/LC-Lasers-97-1536x1025.jpg 1536w, https:\/\/lclasers.com\/wp-content\/uploads\/LC-Lasers-97-2048x1366.jpg 2048w, https:\/\/lclasers.com\/wp-content\/uploads\/LC-Lasers-97-112x75.jpg 112w, https:\/\/lclasers.com\/wp-content\/uploads\/LC-Lasers-97-480x320.jpg 480w, https:\/\/lclasers.com\/wp-content\/uploads\/LC-Lasers-97-219x146.jpg 219w, https:\/\/lclasers.com\/wp-content\/uploads\/LC-Lasers-97-50x33.jpg 50w\" sizes=\"auto, (max-width:767px) 480px, (max-width:768px) 100vw, 768px\" \/><\/div>\n<\/div>\n<div style=\"display:flex;flex-wrap:wrap;gap:24px;align-items:center;margin:0 0 24px;\">\n<div style=\"flex:0 1 300px;min-width:0;margin:0 auto;\"><img decoding=\"async\" width=\"768\" height=\"512\" class=\"wp-image-12327\" src=\"https:\/\/lclasers.com\/wp-content\/uploads\/LC-Lasers-140-768x512.jpg\" alt=\"Close-up of a laser weld seam on steel\" loading=\"lazy\" style=\"width:100%;height:auto;border-radius:8px;display:block;\" srcset=\"https:\/\/lclasers.com\/wp-content\/uploads\/LC-Lasers-140-768x512.jpg 768w, https:\/\/lclasers.com\/wp-content\/uploads\/LC-Lasers-140-300x200.jpg 300w, https:\/\/lclasers.com\/wp-content\/uploads\/LC-Lasers-140-1024x683.jpg 1024w, https:\/\/lclasers.com\/wp-content\/uploads\/LC-Lasers-140-1536x1025.jpg 1536w, https:\/\/lclasers.com\/wp-content\/uploads\/LC-Lasers-140-2048x1366.jpg 2048w, https:\/\/lclasers.com\/wp-content\/uploads\/LC-Lasers-140-112x75.jpg 112w, https:\/\/lclasers.com\/wp-content\/uploads\/LC-Lasers-140-480x320.jpg 480w, https:\/\/lclasers.com\/wp-content\/uploads\/LC-Lasers-140-219x146.jpg 219w, https:\/\/lclasers.com\/wp-content\/uploads\/LC-Lasers-140-50x33.jpg 50w\" sizes=\"auto, (max-width:767px) 480px, (max-width:768px) 100vw, 768px\" \/><\/div>\n<div style=\"flex:1 1 320px;min-width:0;\">\n<h2 style=\"margin-top:0;\">What power do I need?<\/h2>\n<ul>\n<li><strong>Up to 2 mm:<\/strong> LC-WELD NEO 3.0 (800 W).<\/li>\n<li><strong>2 to 4 mm or aluminium:<\/strong> 1200\u20131500 W (NEO 4.0, NEO 5.0 or SMART).<\/li>\n<li><strong>Continuous production at 4\u20135 mm:<\/strong> LC-WELD PRO, water-cooled.<\/li>\n<\/ul>\n<p>Choose based on the thickness you weld every day, not the occasional maximum. Want to know when it would pay for itself? See the <a href=\"https:\/\/lclasers.com\/en\/laser-welding-roi-payback\/\">laser welding ROI<\/a>.<\/p>\n<\/div>\n<\/div>\n<h2>Frequently asked questions<\/h2>\n<p><strong>How many mm can a 1500 W laser welder weld?<\/strong><br \/>5 to 6 mm of steel in one pass; 4 to 5 mm continuously.<\/p>\n<p><strong>And an 800 W one?<\/strong><br \/>Up to 3 mm maximum and 2 mm continuously.<\/p>\n<p><strong>Can thick aluminium be welded?<\/strong><br \/>Yes, but it needs more energy than steel: we recommend 1200\u20131500 W and a test first.<\/p>\n<p style=\"background:#F4F4F4;padding:12px 14px;margin-top:16px;\"><strong>Want to see it on your parts?<\/strong> We manufacture in Sallent (Barcelona, Spain) and run tests with your material. <a href=\"https:\/\/lclasers.com\/en\/contact\/\"><strong>Request a demo<\/strong><\/a>.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>A handheld laser welder of 800 to 1500 W welds 3 to 6 mm of steel in one pass. How thick each power level goes and what affects it.<\/p>\n","protected":false},"author":3,"featured_media":12325,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"content-type":"","footnotes":""},"categories":[111],"tags":[],"class_list":["post-12340","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-soldadura-laser-en"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.7 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>How thick can a laser welder weld? | LC Lasers<\/title>\n<meta name=\"description\" content=\"A handheld laser welder of 800 to 1500 W welds 3 to 6 mm of steel in one pass. 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